Class 100 Cleanroom Manufacturing for Plastics and Metals

Axenics consistently meets the increasing demand for contaminant-free environments by operating two Class 100 cleanrooms that support a diverse array of industries. Our cleanrooms are dedicated to both plastic and metal manufacturing, enabling us to provide a variety of services such as high-purity welding and bending services for clients with strict requirements.

Our setup not only optimizes the quality manufacturing processes but also supports the unique needs of industries such as:

• Semiconductors
• Medical devices
• Chemical manufacturing
• Alternative energy

Many original equipment manufacturers (OEMs) do not have easy access to Class 100 cleanrooms, nor do they have the expertise to maintain such an environment. By partnering with Axenics, OEMs gain access to welding and bending services without the need for costly cleanroom installation or maintenance. Additionally, we offer a range of customization options, allowing clients to tailor their manufacturing needs while benefiting from the highest levels of purity and quality.

What are Class 100 Cleanrooms?

Class 100 cleanrooms are specialized environments that limit particulate contamination to no more than 100 particles per cubic foot of air. These stringent standards prevent particles from damaging sensitive components, which is crucial in industries where even microscopic contaminants can compromise product integrity.

Cleanrooms vary in classification, with the lower class numbers (such as Class 100) representing the highest standards of air purity. Axenics maintains this standard by enforcing strict protocols. For instance, no paper or cardboard is allowed inside, and tools must be thoroughly cleaned before entry. Our Class 100 cleanrooms are vacuumed, dusted, and inspected twice weekly to ensure an optimal environment for high-purity welding and bending.

Why Two Class 100 Cleanrooms?

Each cleanroom is designated for a specific purpose: one for metal manufacturing and one for plastic manufacturing. This division allows for tailored cleanliness controls and production methods that meet the distinct requirements of each material. For example, plastic and metal components have different reactions to particulates, temperatures, and other environmental factors.

By separating these processes, Axenics can maintain a high level of purity and reduce the risk of cross-contamination. This separation also enables us to work with clients who require stringent, material-specific protocols to ensure the cleanliness and integrity of their components.

Benefits of Manufacturing in Class 100 Cleanrooms

Enhanced Product Quality

In industries like semiconductor manufacturing, even the smallest impurity can cause product failure. Manufacturing projects in a cleanroom reduces the risk of contamination, ensuring high-quality, reliable components. For example, orbital welding in Class 100 cleanrooms creates clean, secure welds with no risk of bacteria, dust, or particulates affecting the weld quality.

Compliance with Industry Standards

Many industries have strict regulations for cleanliness and purity, especially in medical device manufacturing and semiconductor fabrication. By utilizing Class 100 cleanrooms, Axenics helps clients adhere to these standards, allowing them to focus on innovation and growth while we maintain regulatory compliance on their behalf.

Process Efficiency and Safety

Cleanroom environments allow Axenics to provide safe, precise services, such as high-purity orbital welding. By controlling factors like humidity, temperature, and particle levels, we ensure a safe working environment that enhances the efficiency and quality of our services.

Passing Benefits to You

Through the investment in and maintenance of these cleanrooms, Axenics offers significant value to customers in diverse industries, providing cleanroom manufacturing services that meet the specific needs of high-purity component manufacturing.

Semiconductor Manufacturing

The semiconductor industry is especially sensitive to particle contamination, as microcircuits are highly susceptible to interference from even microscopic particulates. By providing Class 100 cleanroom environments, Axenics ensures that semiconductor components are manufactured in a contaminant-free setting, enhancing reliability and functionality.

Medical Device Manufacturing

Medical devices often come into direct contact with the human body, so cleanliness and purity are non-negotiable. Axenics’ cleanroom welding services ensure that all components meet the highest standards of purity, reducing the risk of bacterial contamination and helping clients produce safer medical devices.

Chemical Manufacturing

In chemical manufacturing, certain reactions require uncontaminated components to ensure safety and effectiveness. Axenics supports chemical manufacturers by providing cleanroom environments that prevent contamination, ensuring that components are delivered clean and ready for chemical processing.

Alternative Energy

From hydrogen fuel cells to other renewable energy components, alternative energy products often require cleanroom environments for parts that must be free of contamination. Axenics’ Class 100 cleanroom environments are ideal for such high-purity projects, helping clients meet rigorous industry standards while supporting a sustainable future.

Our Commitment to Excellence

Axenics is committed to maintaining the highest standards in cleanroom manufacturing. Our two Class 100 cleanrooms are certified annually and undergo regular air-quality testing to confirm particle levels remain within acceptable limits. By investing in advanced air purification systems and conducting rigorous internal inspections, we create an environment where cleanliness and quality go hand-in-hand.

We’re ready to meet your high expectations for advanced manufacturing sectors.

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