Chemical manufacturing continues to surge, and it’s a source of pride for us to help original equipment manufacturers create chemical technology equipment that will address some of the most-challenging problems facing the world. The need for support within the chemical manufacturing industry is growing – which is where Axenics comes in.
The nature of chemicals means they can quickly erode or destroy materials, and we have decades of experience knowing which components will ensure your critical subsystems are running smoothly and without issue. Axenics can produce a gas handling delivery system or chemical handling delivery system to your ideal specifications, while also saving you space and money.
We offer process control solutions in the areas of design development and feasibility, prototyping, manufacturing and complete product assembly as well as sub-assembly. Our team of experts will partner with your team to build an efficient and long-lasting production system.
Axenics has produced high-purity plastic piping systems for the chemical manufacturing industry for more than 35 years. Plastic pipes are ideal for storing, using, transferring and delivering a variety of chemicals for your processes. We maintain a cleanroom and testing lab at our facilities, so you can focus on optimizing the chemical manufacturing processes in your production space.
We ensure that our component fabrications are of the highest quality and ready to scale to meet your operational requirements by following the most comprehensive testing and contaminant-control standards.
Benefits of Working with Axenics
High Purity Components
Your assemblies need to be crafted at the highest quality and with zero contaminants, but this may not be possible at your existing facilities if you do not have a cleanroom. Axenics can provide the certified technicians, experienced engineers and Class 100 cleanroom that are necessary to create high-purity components. We can also address issues within your assemblies that have higher risks of excessive pipe wear and failures, and create a solution to eliminate damage to your operations.
Superior Weld Testing
Pressure and temperature changes in your systems can cause cracks, fissures or worse to your components. We provide helium leak testing of storage containers, pipes and tubes to check for the smallest of leaks. The machines we use for weld testing are also inspected regularly by our team of expert technicians to ensure they are consistently operating at an optimal level.
We have approval from the Department of Transportation (DOT) for manufacturing, inspecting, testing, repairing and/or certifying of chemical stainless steel canisters for types 4B260 + 4B300. We hold the following DOT Stainless Steel Cylinder Approval:
- RIN#: 1550, expires 6/19/20
- K#: KI33, expires 6/19/2020
- M#: M6329, expires 3/9/2020
- Cylinder Type: 4B260 + 4B300
Chemical processes create immense pressures and temperature fluctuations that quickly wear out pipe systems that run from storage tanks, transportation processes and holding facilities.
Our team is skilled at producing high-purity process piping that are used for multiple purposes within the chemical manufacturing industry, such as gas delivery, DI/RO water and chemical delivery. Transferring toxic chemicals from one location to another without incident and minimal corrosion is essential in your industry. We recommend plastic piping for transferring some chemicals, as this piping is generally more chemically-resistant than metals, which makes them the ideal choice to use in manufacturing systems where oxidation and rusting occurs.
Plastics are more chemically-resistant than most metals, so welding plastics for your components that will be used to transport chemicals are recommended to maintain safety and reliability. We weld on a variety of clean plastics, and we have created a proprietary method specific to welding polytetrafluoroethylene (PTFE), which is one of the toughest and most stable plastics. Its ability to withstand exposure to harsh chemicals is unmatched in plastics.
We use a heat-based welding process on polypropylene (PP), which is known for its elasticity and strong chemical resistance.
Manifolds are a condensed transportation system that are designed for chemical filtration and mixing. The use of manifolds in your system helps eliminate potential leaks, which is why we recommend them to the chemical manufacturing industry. The part count is often lower when using a manifold system, making the functionality more reliable for a longer period of time. Plus, their design provides easy access for repairs.
Maximize your operations with our component manufacturing services.
For chemical industry OEMs, products are always on the move throughout their operations. Chemicals are being heated, cooled, pressurized, depressurized, vaporized, and processed in a range of different systems to create the desired end product.