Experts in Custom Tube Bending
Custom tube bending at Axenics occurs in a clean environment, ensuring the highest level of purity for finished components. With expertise in custom tube bending, we provide a range of options for connecting delivery systems. Our process especially suits systems transporting corrosive liquids, offering increased productivity without compromising workspace. Cost-effectiveness is a key consideration for us, as we understand the importance of delivering quality solutions to our clients.
Axenics’ qualified technicians can perform custom tube bending to fit almost any shape and/or space requirements, without the need for adding multiple joints and fixtures. It’s important to ensure that the appropriate amount of heat and consistent heat is applied to the bent tube to avoid developing kinks, which can restrict liquid or chemical flow.
Custom tube bending is a great solution for building systems where limited space or a specific shape is required. Custom tube bending is a great alternative to welding since it eliminates the need for multiple fittings within a system or complex assembly. Axenics performs custom tube bending and develops specialty tubing kits to meet various business challenges.
Axenics is capable of bending the following polymer-based materials:
- Polytetrafluoroethylene (PTFE/FPA)
- Polypropylene (PP)
- High density polyethylene (HDPE)
- Polyvinylidene fluoride (PVDF)
“The demand for high purity thermoplastic tube bending is expected to grow by 7% annually.”
~Axenics
Uncover the benefits of custom plastic tube bending for your project
- Lower production costs and speed production time
- Eliminate welds, joints and fixtures for smooth transportation of liquids and gases
- Diminish risk of system leaks
- Result in a cleaner and smoother finish
Benefits of Custom Tube Bending
Though metal manufacturing services are highly valuable and critical to every manufacturing sector, there are many benefits that custom tube bending with plastics offers:
Custom tube bending with plastics offers a low-cost, flexible and durable solution to a variety of manufacturing challenges where other materials, such as metal or glass, might not be appropriate.
With the right skills and expertise, plastics can be fabricated or assembled in much the same way that other materials are.
Having your custom tube bending services performed by Axenics, gets you a reliable component that meets your specifications every time.
High purity custom tube bending in our Class 100 cleanroom
Another important advantage to obtaining custom tube bending services from contract manufacturing companies such as Axenics is that we have a Class 100 cleanroom to ensure that every tube is bent using a clean process if that is necessary for your industry or operation. This service is desired by OEMs in a range of industries where tube contaminants have the potential to ruin assembly systems or end products.
Cut costs with custom tube bending
An additional perk we offer is the range of shapes and bends achievable with custom tube bending, decreasing the need for additional joints and fittings in your assemblies. Why spend more on expensive T’s, elbows and other joints when custom tube bending can streamline your tubing, eliminating the need for such fittings altogether? This value add serves as a considerable time and money-saving feature, simplifying your project’s logistics.
Quality above all
Axenics ensures that all custom tube bending fabrications undergo quality testing, which is another considerable time and money saver for our clients. We certify that custom tube bending components or piping assemblies meet – and often exceed – industry standards. If you have any specific requirements, you can be certain that they will already be factored into our pricing. With Axenics, premium quality is never an add-on; it’s part of the deal.
Rethink custom tube bending with non-metals
For some, custom tube bending still brings to mind images of metal manufacturing, with soft metals bent into a variety of shapes. Yet for industries like chemical manufacturing and life sciences, metal components can be problematic. The chemicals that are produced may erode the material, and any corrosion of the metal weld can contaminate the product, making it unusable. In these scenarios, OEMs and other tiers require custom tube bending solutions with non-metal materials. Axenics provides high purity custom tube bending using thermoplastics, ensuring your processes remain free from risks associated with metal contamination.
Material options for custom tube bending
Axenics has you covered with a variety of high-performance thermoplastics tailored to meet the specific needs of different industries. We carefully choose each material based on factors like chemical compatibility, strength, flexibility, and purity. Whether you need something that can withstand high temperatures, has low permeability, or behaves inertly in chemical environments, we’ve got the perfect plastic solution for you.
Here’s a look at the materials we specialize in for custom tube bending:
- Polytetrafluoroethylene (PTFE/FPA) Known for its outstanding chemical resistance and impressive thermal stability.
- Polypropylene (PP) A budget-friendly option that’s durable and resistant to a wide range of acids and bases.
- High Density Polyethylene (HDPE) Renowned for its toughness, impact resistance, and versatility.
- Polyvinylidene Fluoride (PVDF) Delivers high purity and strength, especially in corrosive settings.
Our team of experts is here to help you find the right material for your specific application, ensuring that your custom tube bending project performs reliably in real-world conditions.
We take pride in our custom tube bending processes, using precision-controlled heat and forming techniques to deliver clean and consistent results every time. Our skilled technicians customize each bend to meet your specific needs, carefully considering factors like material properties, bend radius, and flow requirements to prevent any kinks or deformities that could impact system performance.
We employ a mix of manual and semi-automated equipment, tailored to the complexity and volume of each project. Every stage of our tube bending process is crafted to reduce material stress while ensuring purity, which is especially vital for systems dealing with corrosive chemicals or high-purity applications.
Whether you need a straightforward single bend or a more intricate multi-axis design, our approach guarantees exceptional repeatability and precise dimensional accuracy.
Tube bending sizes and tolerances
When it comes to tube bending sizes and tolerances, Axenics has got you covered with custom solutions that pay attention to every little detail. We can handle a variety of outer diameters and bend radii, making sure we meet the needs of everything from compact assemblies to large-scale systems. Our dedicated team works within tight tolerances, ensuring that each component fits perfectly into your process without any need for rework or adjustments.
For custom tube bending, typical sizes range from 1/8″ to 2″ in outer diameter, depending on the material and application. We uphold strict quality controls throughout the production process to guarantee consistent wall thickness, roundness, and bend accuracy.
If your project has specific size requirements, we’re ready to create custom tooling and setups to provide exactly what your system needs.
Secondary capabilities
When it comes to custom tube bending, Axenics doesn’t stop there. We also offer a variety of secondary capabilities that create a comprehensive solution for your tubing and piping assemblies. These added services not only help speed up your production timeline but also minimize the number of vendors you need to deal with.
Here’s what we can do for you:
- Cutting and trimming tubes to the exact lengths you need
- Finishing the ends with options like flaring, facing, or threading
- Assembling and kitting bent tubes along with their related components
- Plastic welding and bonding for seamless integrated systems
- Custom labeling and packaging to make identification and installation a breeze
By combining these services with our expertise in custom tube bending, we ensure you receive fully prepared, ready-to-install components that perfectly match your specifications.
Workplace capacity
When it comes to custom tube bending, Axenics goes above and beyond. We provide a range of secondary services that create a complete solution for your tubing and piping assemblies. These additional offerings not only help accelerate your production timeline but also reduce the number of vendors you have to manage.
Here’s how we can assist you:
- Cutting and trimming tubes to your precise lengths
- Finishing the ends with options like flaring, facing, or threading
- Assembling and kitting bent tubes with their related components
- Plastic welding and bonding for seamless integrated systems
- Custom labeling and packaging to simplify identification and installation
By combining these services with our expertise in custom tube bending, we guarantee you’ll receive fully prepared, ready-to-install components that align perfectly with your specifications.
Industries served
At Axenics, we specialize in custom tube bending solutions tailored for a variety of industries that prioritize precision, purity, and performance. Our expertise covers both emerging and established markets, where plastic tubing is essential for transporting gases and liquids safely, without the risk of contamination or corrosion.
Here’s a glimpse of the industries we cater to:
- Semiconductor: We provide ultra-high-purity systems crucial for chip fabrication.
- Biopharmaceutical: Our solutions ensure sterile fluid transport for drug manufacturing.
- Chemical manufacturing: We create corrosion-resistant assemblies designed to handle harsh chemicals.
- Life sciences: We offer clean, customizable components perfect for lab environments.
- Alternative energy: Our durable systems are ideal for hydrogen and solar applications.
Each industry comes with its own set of challenges, and we rise to the occasion with custom tube bending solutions crafted to meet specifications every single time.
Testing and quality assurance
At Axenics, we take quality seriously. Every custom tube bending project goes through a rigorous testing and inspection process to ensure it meets our high standards for quality and performance. We know that even the tiniest defect can throw off an entire system, especially in high-purity or high-risk environments.
Here’s a glimpse into our quality assurance protocols:
- We conduct visual inspections to check for surface finish, clarity, and consistency in bends.
- We perform dimensional checks using calibrated measurement tools to ensure accuracy.
- When necessary, we carry out leak testing for assemblies that transport liquids or gases.
- We verify materials to make sure the right plastic grades are being used.
we’re dedicated to delivering results that are not just high-performance but also defect-free, all backed by documented procedures and traceable processes. You can trust us to stand behind our work, so you can move forward with confidence.
Tips for bending
Custom tube bending is all about careful planning, knowing your materials, and paying attention to the little details. We’ve honed our techniques over the years, and we’d like to share some essential tips to help you achieve the best bending results:
- Pick the right material: Different plastics react differently to heat and pressure, so choosing the right thermoplastic is crucial.
- Manage the heat: Keeping a steady, appropriate level of heat is key to avoiding warping and ensuring smooth flow.
- Consider the bend radius: Make sure there’s enough space for bends to happen without putting stress on the material or blocking the flow.
- Don’t over-bend: Going too far with the bending can lead to weak spots or kinks; it’s all about precision rather than brute force.
- Collaborate with experts: Working with a team that knows the ins and outs of custom tube bending will help ensure your design is executed smoothly, efficiently, and reliably.
By following these best practices and teaming up with the right contract manufacturing partner you’ll save time, cut costs, and boost your system’s performance.
Plastics are your next competitive advantage
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