Weld Testing Services to Ensure Top Results
The success of your project is crucial to us, and we demonstrate that with weld testing services to make certain your end result is safe and will maintain its competency. Exceeding industry standards on the integrity of any weld — metal or plastic — is how we approach every project.
You can be assured by knowing any task taken on for you involves in-house testing of all components to reach or exceed your corporate or the industry specifications. State-of-the-art helium leak detection machinery is used to test welds, and is annually serviced by the manufacturer as well as calibrated weekly and monthly by our team of certified experts to ensure it is operating at the highest standard. Helium testing is the preferred option for experts in the field, as helium is one of the lightest and smallest molecules and will find its way out of the most-miniscule leaks.
At Axenics, we rely on two main leak testing methods for your end components, pressure testing and vacuum testing. The proper method is determined based on the working conditions of the product being tested. The pressure conditions used during testing should reflect the conditions that will exist when your product is in use.
When performing pressure testing, the product is tested from the inside-out. First, the product is pressurized with helium (or a combination of helium and nitrogen). Then, each of the product’s potential leak sites are scanned with a Sniffer Probe, which is connected to the leak detector and will alert our team member to any confirmed leaks. Typically with pressure testing, the amount of pressure placed onto the product is higher than the product’s normal operating pressure. This is to ensure that if pressure gets unexpectedly higher, safety is maintained.
To confirm the integrity of your weldments, pressure testing is utilized. Pressure is applied to the weldment to determine what level of pressure it can withstand, and whether the joints will hold at the level of pressure required for the product to perform correctly.
A creep test is a pressure test variation used to locate component leaks. Creep, a.k.a. cold flow, is a slow deformation of materials due to time, temperature and tension. A creep test is one of the final steps of quality control in the welding process before the product arrives to the customer.
A creep test entails the blocking and sealing of tubing. Next, the technician pumps nitrogen into the tube. Nitrogen prevents moisture forming during the test, keeping metal from oxidizing. It’s also a preferred shielding gas for plastic creep tests. A gauge measures the PSI of the gas inside the component, and reconciles that with the customer’s specifications. A plastics creep test occurs at least 12 hours after welding, giving the weld 12 to 16 hours to cure. Then, a creep test for leaks takes place using the same method as metal creep testing.
On the flip side from pressure testing, is vacuum testing where the product is tested from the outside-in. First, the product is evacuated, and then helium is lightly sprayed onto a potential leak area. Helium that can be detected on the inside of the device, after the test is administered, confirms there is a leak. The product will need to be repaired or even discarded, depending on the intensity of the leak.
A weldment’s integrity can also be tested by using vacuum testing. The test involves creating a vacuum, as opposed to applying pressure. Then, the product is tested for leaks. We prefer this method to ensure the integrity of weldments created for you.
Other testing methods we can use for your products include:
Hi Pot Electrical Testing
We’re certified to perform this electrical test, which is used to ensure your product is properly grounded.
This is used to determine the strength of a weld. The test involves physically pulling joined materials apart, and measuring at which point, in pounds per square inch, the weld separates.
This test is used to determine if there are voids or cracks in a weld, and to measure the overall strength of a weld.
Hydro Testing for Rebuilt or Repaired Products
Hydro testing is a pressure test that searches for leaks in welds and can also measure the strength of your product. This testing method is commonly used to determine the viability of products such as gas canisters that have been rebuilt or repaired. Hydrostatic testing involves filling the product to be tested with water, then placing it in a tank and adding air pressure to it. Pressure is held for a determined amount of time, and leaks are located if pressure escapes the product.
Hydrostatic testing is used to ensure products meet Department of Transportation regulations. Sometimes dyes are added to the water used for testing in order to more easily detect leaks.
One of the best ways to ensure all of your products will be safe to use within a manufacturing system is with proper leak testing. By having experts from Axenics perform this testing prior to installation, cost and time savings for you are assured.