There are a growing number of engineers deciding that CNC tube bending is a better option for their production systems versus fitting together or fusing stainless steel tubes or other metals. That’s why we updated our most-popular resource: Time and Cost Savings with...
Multiple industries that move gases from one location to another – or mix different gases – utilize gas cabinets. Depending on the complexity of the gas transportation system, a combination of orbital welding, hand welding and tube bending helps construct a gas...
As you’re likely aware, there’s a lot of competition in all tiers of manufacturing in 2021. Today, we know that a combination of quality and lead time is what customers are looking for. Inventory management and quality assurance in manufacturing are two things...
Photographing Weldments: What You Can and Can’t Decipher
While the simple purpose of welding is to bond two pieces of metal together for use within a simple or complex assembly, there is nothing simple about the process at all. Because it requires a high skill level, an eye for detail, and can look very different depending on the methods used and the care taken during the process, it is easy to see why some welders may refer to their work as more than meets the eye. The result, a weld, is therefore difficult to capture in one exterior photograph.
Taking Pictures of Weldments
While taking photos may seem like a strange pastime for some, it is actually quite common. It is most often done by welders and professional photographers in order to show clients the quality of a particular weld and/or to showcase an individual or organization’s welding capabilities. In some cases, pictures are taken to merely document different styles and sizes of welds for entertainment or artistic purposes.
Capturing good pictures of welds is not an easy thing to do because photos can’t show the full size and depth of the product, or anything below the surface of the weld. A photo can only show defects and irregularities on the outside of the product. And, you can’t illustrate certain defects like porosity, a crack, tungsten inclusion, lamellar tearing, or the lack of penetration, as these are all sub surface and cannot be seen in photos.
At Axenics, we have a dedicated professional photographer, who has been taking photos of weldments for more than 10 years. His name is Nick Brown, and he is also our Shipping Manager.
Weld Styles and Purposes
There are a variety of styles of welds that can be performed, depending on what you’re trying to achieve. Some commonly performed types of welds are as follows:
The autogenous method of welding is ideal for carbon and stainless steels due to their low heat conductivity, and is used for relatively small welds. This type of welding service is performed by fusing two surfaces without using any filler metal.
Freehand welding is relatively easy to perform, and is usually used to create flat, square and small weldments. Creating consistency with this method, however, can be difficult.
3. Cup walking:
Cup walking is an ideal welding method for use with larger diameter piping, but it is a difficult method to master. The welds created using this method are consistent. This technique works well in positions. The type of weldment you are trying to produce will determine whether you can use the cup walking technique or not.
Determining Welding Procedure Specifications
A welding procedure specification (WPS) is the formal written document describing welding procedures, which provides direction to the welder or welding operators for making sound and quality production welds as per the code requirements. A WPS is supported by a Procedure Qualification Record (PQR or WPQR).
It is almost impossible to determine the WPS that a weld was performed to by looking at a simple photo. Due to the many deceiving aspects of a weld photo, it is extremely difficult to determine the exact process used to create a weld. There are more welding procedure specifications than we have time to talk about in this post, but a few worth mentioning include visual, x-ray, ballistic and ultrasound.
Deceiving Elements of a Weld Photo
Due to external factors like lighting and photo quality, it is often difficult to determine the story behind the weld photo. The following is a list of factors and elements within a weld photo that are difficult to decipher at first glance, and even after closer examination:
1) Size of the weld
2) Integrity of the weld
3) Procedure it was welded to
4) Materials used
5) Heat used
6) Concave vs. convex welds
Showcasing the Art of Welding
Try as you might, it’s impossible to know the full story of a weld merely by looking at a photo. Nevertheless, it is interesting to see the different styles of welds that professionals are able to create. Welding is highly skilled profession, and a difficult art to master. The welders at Axenics have extensive knowledge about different metals and how they react to different types of heat, and they are each certified to the type of welding services they perform.
Orbital tube welding is known as possibly the purest, cleanest welding process, but the orbital welding process is also an economical choice for those requiring weldment perfection, as evidenced in a new article published by The Tube and Pipe Journal (a sister...
A welding positioner may be a great option to complete your next project - resulting in time and money savings as well as clean, finished metal tubes. Think of it as a hybrid of automated and manual welding, as a welding torch completes the weld instead of an...